Due to its adaptability, affordability, and toughness, polyethylene is a commonly used plastic substance. It is not suited for several technical applications, though, as it is missing some essential characteristics. By grafting co-monomers like maleic anhydride (MA) into the polyethylene structure, desirable characteristics can be obtained in one way. A molecule is grafted onto a polymer chain during the process of polymerization, frequently to enhance the polymer’s characteristics.
A cyclic unsaturated dicarboxylic acid anhydride called 無水マレイン酸 can interact with the polyethylene chains via free radical reaction processes. Maleic anhydride interacts with the polyethylene chains when it is introduced to the polymer melt, creating new chemical connections between the two. Ester linkages, the name for these new chemical bonds, serve as anchor groups for further functionalization processes such oxidation, cross-linking, and copolymerization. Through a radical mechanism, the grafting procedure creates polymer radicals and adds free malesic anhydride molecules to these free radicals.
Numerous variables, including temperature, pressure, the kind of initiator used, and the concentration of maleic anhydride, affect the grafting reaction. For instance, the rate of grafting increases as the temperature rises because the molecules of maleic anhydride and the polyethylene chains are more mobile at higher temperatures, which promotes more efficient reactions. Similar to this, greater pressures can also speed up the process because more collisions between the molecules of maleic anhydride and the polyethylene chains occur. The kind and concentration of the initiator, which may produce various radical species or initiate the reaction at different speeds, might have an impact on the outcome of the reaction.
The technical and industrial uses of HDPE can benefit from the maleic anhydride grafting procedure in a number of ways. As a result of the ester bonds created during the grafting procedure, HDPE is more compatible with other polar materials like metals and ceramics. HDPE becomes a favored material for packaging, coatings, and adhesives as a result of better adhesion and bonding between it and other materials. The HDPE surface’s hydrophilicity is further enhanced by the ester groups, making it simpler to print, ionize, or functionalize. The thermal, mechanical, and rheological characteristics of HDPE may also be changed during the grafting process, making it a good choice for more demanding industrial applications including films, pipes, and electrical insulation.
In conclusion, the creation of ester bonds between the maleic anhydride molecule and the polyethylene chains via a free radical reaction mechanism provides the basis for the maleic anhydride grafting process onto HDPE. Temperature, pressure, the kind of initiator used, and the concentration of maleic anhydride are only a few of the variables that might affect the pace of the reaction and the results. Maleic anhydride grafting offers a number of advantages, such as enhanced adhesion, hydrophilicity, thermal, mechanical, and rheological characteristics, which turn HDPE into a flexible and popular material for industrial and technical applications.
