Impact resistance modifiers serve an important role in enhancing the impact resistance of thermoplastics, allowing them to be used in a variety of sectors. This article gives a thorough examination of the most commonly used impact resistance modifiers for thermoplastics. Manufacturers can make informed judgments about the selection and inclusion of impact resistance modifiers to improve the impact resistance of thermoplastic materials by studying these modifiers and their properties.

Elastomers 

Ethylene-Propylene Rubber (EPR): An elastomeric impact resistance modifier that is commonly employed. It has good low-temperature impact resistance and can increase thermoplastic toughness and flexibility.

Acrylonitrile-Butadiene Rubber (NBR): NBR is a flexible elastomer that improves thermoplastic impact resistance and oil resistance. It is frequently used in applications requiring resistance to gasoline and lubricants.

Styrene-Butadiene Rubber (SBR): SBR is another elastomeric modifier that improves thermoplastic impact resistance. It has a high tear strength and abrasion resistance, making it ideal for high-wear applications.

Toughening Agents 

Particles with a Rubbery Core and a Rigid Shell: Particles with a rubbery core and a rigid shell. They operate as physical barriers, diverting crack propagation and increasing toughness. Core-shell acrylics and core-shell butadiene-styrene copolymers are two examples.

Toughening Agents Based on Rubber: Toughening agents based on rubber, such as polybutadiene or ethylene-propylene-diene monomer (EPDM), improve impact resistance by boosting the material’s ability to absorb and dissipate impact energy. They improve thermoplastic ductility and toughness.

Reactive Modifiers 

MAH Grafted Polymers: MAH grafted polymers react with the thermoplastic matrix, boosting interfacial adhesion and impact resistance. They improve compatibility between the modifier and the matrix, lowering the possibility of phase separation or delamination.

Epoxy Functionalized Polymers: Epoxy functionalized polymers react chemically with the thermoplastic matrix, resulting in increased impact resistance. They establish covalent connections, increasing the material’s interfacial strength and hardness.

Nanoparticle-based Modifiers 

Liquid Rubber Nanoparticles: Liquid rubber nanoparticles, such as core-shell nanoparticles, provide novel potential for enhancing impact resistance while using lower filler loadings. They can be disseminated throughout the thermoplastic matrix to increase toughness and impact resistance.
Nanoclay and Silica Nanoparticles: Nanoclay and silica nanoparticles can enhance thermoplastic qualities such as impact resistance. They increase the stiffness and toughness of the material, lowering the danger of brittle fracture.

 Modifier Combinations and Hybrids

Combination of Elastomers and Toughening Agents: By combining energy absorption and crack deflection mechanisms, combining elastomers and toughening agents can produce synergistic effects, boosting impact resistance. This method provides increased toughness and resistance to crack propagation.

Hybrid Modifiers: Hybrid modifiers, which include elastomer, toughening agent, and reactive modifier combinations, provide specialized impact resistance solutions for certain thermoplastics. These modifiers employ a variety of ways to improve impact resistance.

Modifier Selection Considerations

Compatibility: Achieving the intended performance requires compatibility between the impact resistance modifier and the thermoplastic matrix. During the selection process, factors such as chemical compatibility, miscibility, and interfacial adhesion must be considered.

Processing Conditions: The impact resistance modifier should be compatible with the thermoplastic’s processing conditions. To guarantee successful integration and processing, changes in melt viscosity, processing temperature, or cycle time should be assessed.

intended attributes: The impact resistance modifiers chosen should correspond to the intended attributes of the final thermoplastic material. Toughness, flexibility, temperature resistance, and chemical resistance are all factors to consider.

To improve the impact resistance of thermoplastics, a variety of 耐衝撃性改良剤 such as elastomers, toughening agents, reactive modifiers, nanoparticle-based modifiers, and hybrid modifiers are routinely utilized. Each type of modifier has its own set of advantages and mechanisms for increasing toughness, flexibility, and resistance to crack propagation. To enhance the performance of thermoplastic materials in impact-prone applications, factors such as compatibility, processing conditions, and desired qualities should influence the selection and inclusion of impact resistance modifiers.