Compatibility add

In order to strengthen the cohesive force of the phase interface layer, promote phase dispersion, stabilize the morphological structure, and leverage the bonding force between polymer molecules to lessen the degradation of the two phases, compatibilizer should be added to the mixture of two or more polymer components. Phase separation is decreased and the overall performance of polymer blending is improved due to the interfacial tension between the components.
相溶化剤 must be added since polyolefins like PE and PP lack good compatibility despite having complementing characteristics. The PE/PP blend’s two components are insufficiently compatible with one another, but after 15% of the compatibilizer EPR is added, the morphological structure is homogenized, the phase interface bonding is strengthened, and the performance is noticeably enhanced. Another illustration: The formability and full incompatibility of PBT and PPO. PBT and PPO are more compatible when 5% to 8% PS graft compatibilizer is added with epoxy group, which also helps with processing and mechanics. Performance has improved significantly.

Reaction of cross-linking

A common chemical alteration in the plastics sector is the polymer cross-linking process. Cross-linking is the term for the chemical reaction that forms chemical bonds between polymer macromolecular chains. When cross-linking occurs between polymers that are incompatible with one another, the compatibility of the two polymers can be significantly increased, and even the incompatible parts can become compatible parts.
Most businesses employ dynamic cross-linking to increase the compatibility of polymer mix components. Without sacrificing the blend’s intrinsic thermoplasticity, dynamic cross-linking can make the blend compatible and enhance its overall performance. Thermoplastic molding processing techniques can still be used to process it.

The following are the prerequisites for the dynamic cross-linking of polymers:
The dispersed polymer’s particle size should be between 1 and 2 m; the surface tension difference between two or more polymers should be less than 0.5 to 3.0 mN/m; and the crystallinity of the plastic resin should be between 15% and 30%.
PP/EPDM, PE/EPDM, PP/CPE, PP/PA, PP/butyl rubber, PP/natural rubber, PA/nitrile rubber, etc. are examples of dynamic cross-linking types.

IPN innovation

相互浸透ネットワーク技術はIPN技術の別名である。物理的なブレンドは、相互浸透ネットワーク（IPN）技術を用いて化学的に製造し、相互浸透ネットワークポリマー（IPN）ブレンドを作ることができる。分子レベルで「強制的相互融和」と「分子シナジー」の効果を生み出すために、2つのポリマー分子がミックス系内で互いに浸透する。これは、ブレンドの相溶性を高める比較的効果的な方法である。